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The YieldPlus™ Debone/Trim Management System from Gainco takes yield management to new heights, helping processors get “more out of their meat” and deliver more profits to the bottom line. Completely engineered and built in the USA, our system delivers important new benefits to processors:
- Improved product yields – up to 3% or more
- Automated weighing & product distribution
- Better product quality & throughput
- Significant labor savings & better productivity
- Real-time management reports
- Ability to accurately measure performance at the operator level
Incoming Weighing & Distribution
- Automatically batch-weighs incoming product
- Automatically distributes product to each operator
- Receiving bin holds incoming product until operator is ready
- Batch integrity throughout entire process ensures individual operator accountability
Debone/Trim Process
- Operator stations equipped with industry-leading Whizard® Series II Trimmers from Bettcher Industries
- Fast, efficient trimming operation with minimal effort
- Eliminates bone contamination
- Trained operators achieve improvement in yields of up to 3%, or more
QC Inspection & Finished Product Handling
- Bones & fat sent to downstream value-added operations
- Deboned product is re-weighed
- Integrated QC/inspection operation
- Recording & tracking of defects via a graphical user interface (GUI)
- Simple icons & multilingual text on touchscreens
- Inspected product sent by conveyor for downstream processes
Yield Scoreboard
- Real-time reporting of incoming vs. outgoing weight
- Real-time yield calculation
- Results posted for each workstation
- Accurate tool for measuring individual operator productivity
- Reports available for current, hourly shift & historical performance
Due to its modular design, we can build your YieldPlus™ system to meet the precise needs of your plant ... single or two-sided operation ... up to 28 workstations. You can process thighs, whole legs, post-debone trimming of breast portions, and more. And it’s all backed by local best-in-class support available 24 / 7 / 365 from our own Blue Ribbon Service division.
For more details on the new YieldPlus™ Debone/Trim Management System, contact your Gainco representative at 800-467-2828 or click here.
